How Are Armored Cars Made?

Our armored vehicles are prepared with the highest standards. Professional engineers carefully inspect each stage the vehicle goes through to ensure maximum security. These are the three stages a new vehicle goes through to be classified as an INKAS® armored vehicle.

 

These stages include:

1. Preparation Stage:

Design and Engineering: The process begins with the engineering team utilizing 3D modeling software to design the specific components required for armoring each vehicle model.

Disassembly: Technicians strip the vehicle entirely down to its bare frame, inspecting and organizing the original vehicle parts in preparation for the armoring stage.

2. Armoring Stage:

Armor Installation: Laser-cut ballistic steel materials are installed within the vehicle’s frame, providing 360° protection, including the roof, floor, and ceiling.

Component Protection: Critical components such as the gas tank, engine control unit (ECU), and battery are armored to ensure functionality under attack.

Reinforcements: The suspension and braking systems are reinforced to handle the additional weight of the armor.

Runflat system: The vehicle’s rims are fitted with runflat devices, enabling travel at full speed for up to an hour, even with completely punctured tires.

3. Finalization Stage:

Reassembly: The vehicle’s interior is reassembled, with attention to detail to ensure the finished product matches the original seamlessly.

Additional Features: Any requested protective technologies, such as smokescreen devices, sirens, spotlights, or dual door locking systems, are installed during this stage.

Quality Control: The vehicle undergoes a thorough inspection and road test to ensure it meets strict quality and performance standards.

 

Visit Our Process page for more information!